AI/XR-powered Digital Twins for Refinery Workforce Training

Deploy high-fidelity Digital Twins in VR to accelerate workforce training, maintenance, and operational safety while maintaining full refinery production.

Trusted & Tried Globally

Measurable Outcomes You Can Count On

$2M+

Saved in Downtime Costs

70%

Improvement in Retention

5X

Reduction in Incident Costs

Conventional Training Holds Your Refinery Back

Traditional methods create a direct conflict between workforce competency and operational uptime.

Elevated HSE Exposure and Liability

Live-plant training introduces high-hazard liability. For HSE Managers, placing inexperienced personnel in active units increases the risk of Lost Time Injuries (LTI) and catastrophic asset damage.

Impact on Asset Utilization and OEE

Using operational machinery for training forces Equipment Downtime, directly reducing OEE. Every hour a unit is offline for a "walk-through" represents a measurable loss in throughput and revenue.

Skill Gaps Emerge When It Matters Most

Limited "Time-on-Task" prevents muscle memory. Without the ability to safely simulate unit upsets or emergency shutdowns, workers face high-consequence incidents with theoretical knowledge alone.

Limited Practice Opportunities

Employees get restricted chances to practise complex procedures. Once certified, workers may not encounter certain scenarios again until a real emergency occurs—when stakes are highest and muscle memory has faded.

Optimize Refinery Performance with Exxar

Exxar uses Digital Twins to move refinery equipment orientation into VR, ensuring your facility maintains peak operational integrity while maximizing uptime.

Precision Equipment Orientation

Ensure your refinery stays in top shape by mastering asset layouts in a virtual environment. Personnel gain total familiarity with complex machinery without entering high-hazard zones, eliminating HSE liability.

Protect Asset Integrity

Your workforce can develop muscle memory for critical unit interventions, helping prevent costly human errors. Mastering protocols in VR reduces the risk of accidental asset damage and training-related LTIs.

Maximize Production OEE

Stop taking critical units offline for walk-throughs. By moving orientation to VR, you protect your Overall Equipment Effectiveness (OEE) and ensure training never interrupts your production flow.

How Exxar Works?

Our streamlined process transforms your engineering data into high-impact VR training for
oil and gas
without the technical complexity.

Design

Share your manuals, SOPs, and CAD/3D scan models. We use your process & site data to create the instructional design for high-fidelity, high-impact VR training for refineries.

Create

Our experts convert your data into a Digital Twin, scripting every procedure to ensure maximum workforce competency.

Deploy

Launch your VR training solutions via our cloud platform. Your workforce can now train securely, anytime and anywhere.

Capture Create Deploy

Share your manuals, SOPs, and CAD models. We use your site data to build the
foundation for high-fidelity
VR training for refineries

Our experts convert your data into a Digital Twin, scripting every procedure to ensure maximum workforce competency.

Launch your VR training solutions via our cloud platform. Your workforce can now train securely, anytime and anywhere.

Refinery VR Training Library

Deploy the industry’s most advanced VR training solutions for oil and gas. Powered by high-fidelity Digital Twins, Exxar provides a unified platform to master every critical aspect of workforce competency, refinery performance, and risk management.

Operations

Maximize OEE and throughput with the best VR training for the oil and gas industry. Ensure 100% procedural compliance during critical startups and unit transitions to bridge the experience gap.

Maintenance

Reduce MTTR and protect asset integrity with precise VR training for HVAC and static equipment. Technicians rehearse complex repairs on digital replicas, preventing accidental damage to live refinery assets.

Safety

Eliminate HSE liability with specialized VR oil and gas simulations and VR training for firefighters. Build the instinctive muscle memory needed to prevent LTI during high-consequence unit upsets.

Our foremen love Exxar! It's simple to use, helps them catch issues early, and plan installations better Brandon Hubner VP of Construction Premier Mechanical Inc
Brandon Hubner
VP of Construction, Premier Mechanical Inc

Testimonials

Our foremen love Exxar! It's simple to use, helps them catch issues early, and plan installations better Brandon Hubner VP of Construction Premier Mechanical Inc
Brandon Hubner
VP of Construction, Premier Mechanical Inc

Testimonials

Top Notch Data Security

Empower Your Refinery Workforce Today

Build a safer, more skilled team with the best VR training for the oil and gas industry. Whether you are starting fresh or scaling up, Exxar is your partner for high-impact VR training for refineries.

New to VR Training? We identify your needs and deliver end-to-end VR training solutions to ensure the right fit for your refinery.

Ready for a Proof of Concept? Test our VR oil and gas simulations in a live environment with a PoC before committing to a large-scale investment.

Struggling to Scale? Exxar is the world’s most scalable engine, moving you past the pilot stage to deploy across global business divisions.

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