Turn Metals Plant Data Into Operational Intelligence
See, validate, and prepare every critical production environment before decisions reach the plant floor.
Exxar brings CAD, BIM, equipment, and plant data into an interactive 3D environment where metals teams can examine production lines, furnaces, rolling equipment, material flow, work areas, and maintenance access before physical intervention. From engineering reviews to operator training and inspection, teams gain a shared spatial view of the plant to make better decisions with greater operational confidence.
Schedule a FREE Strategy Call
Trusted & Tried Globally
Turn Metals Engineering Data Into Plant-Level Intelligence
Unify engineering, production, quality, and maintenance around a shared spatial view of the facility.
1-Click Plant Data
Bring CAD, BIM, and 3D plant models into immersive environments. Reduce model preparation and manual conversion.
Full-Scale Production Validation
Review furnaces, rolling mills, presses, conveyors, and material flow at 1:1 scale. Identify layout and access issues before production impact.
Connected Quality & Workforce Workflows
Extend digital twins across inspection, fabrication, operator training, safety procedures, and maintenance workflows.
Secure Industrial Engineering Data
Give teams immersive access to critical plant environments while maintaining control over sensitive CAD, BIM, and engineering information.
Testimonials
NTPC Dulanga Mines
Transform Metals Operations With Digital Twins
Immersive Metals Plant Visualization
Move beyond 2D drawings and desktop CAD. Exxar transforms engineering data into immersive metals digital twins, giving teams a full-scale view of steel mills, aluminum plants, foundries, furnaces, rolling mills, production lines, and material-flow areas. Teams can explore plant layouts at 1:1 scale to understand equipment relationships, access, clearances, and operational spaces before changes reach the plant floor.
Metals Design Validation & Brownfield Planning
Validate metals plant designs before they create field or production issues. Exxar enables teams to review equipment placement, production lines, structural interfaces, access requirements, and maintenance areas inside an immersive digital twin. For brownfield projects, teams can visualize proposed modifications alongside existing conditions and evaluate constructability before execution. Early spatial validation helps reduce design uncertainty, late changes, and avoidable plant disruption.
AI-Assisted Metals Inspection & Quality Control
Connect digital engineering with physical metals assets during fabrication, installation, and quality inspection. Exxar supports immersive workflows that help teams compare expected conditions with installed equipment, components, structures, and fabricated assemblies. AI-assisted inspection and engineering-to-physical variance mapping improve visibility into discrepancies and quality issues. Teams can document field conditions more consistently while connecting engineering data with physical verification and quality-control processes.
Metals VR Training & Workforce Readiness
Turn metals plant environments, SOPs, and operating procedures into immersive VR training experiences. Exxar enables operators and technicians to practice critical workflows before working around furnaces, rolling mills, presses, conveyors, and other heavy equipment. Teams can rehearse equipment operation, safety procedures, abnormal conditions, and emergency scenarios in controlled environments. This supports metals workforce training, strengthens procedural familiarity, and helps personnel build readiness before entering active production areas.
Metals Maintenance & Digital Work Instructions
Prepare maintenance teams for complex equipment before field execution. Exxar enables technicians to visualize assets, understand component relationships, rehearse procedures, and follow digital work instructions inside an immersive plant environment. Teams can prepare for maintenance around rolling mills, furnaces, presses, conveyors, pumps, and other critical assets. Better spatial understanding helps identify access constraints earlier and improves technician readiness for complex maintenance tasks.
Digital Twins for Metal Fabrication & Production
Extend digital twins into metal fabrication, forming, casting, and production workflows. Exxar enables teams to visualize fabrication areas, equipment, assemblies, production sequences, and material movement while connecting engineering models with physical processes. Teams can review part positioning, assembly steps, weld areas, equipment interfaces, and production layouts before execution. This supports metal fabrication planning, production visualization, quality verification, and workforce preparation.
One Metals Digital Twin. Multiple Lifecycle Use Cases.
From engineering and plant design to production, fabrication, inspection, training, operations, and maintenance, Exxar connects spatial data with the workflows that matter across the metals lifecycle. Instead of treating visualization, inspection, VR training, and maintenance as disconnected applications, Exxar provides an industrial XR infrastructure built around the metals asset itself—helping teams understand the plant, validate decisions, prepare people, and execute with greater confidence.
How it Works
Enterprise Tech backed by Enterprise Support = Exxar
Round-the-Clock Support
Expert global technical assistance available whenever and wherever your facilities operate.
Rapid Issue Resolution
Dedicated enterprise response pipelines to resolve operational bottlenecks within minutes.
Proven System Reliability
SOC 2 Type 2 certified data architecture delivering engineering-grade consistency you can trust.
